Dirt Road Magazine - Project: 1997 TJ - (dirtroad.com)
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©2005 Dirt Road Magazine



"Stubby"
Current Rating: 412

Project 1997 TJ
1997 Wrangler SE
Click above for a larger photo

Project 1997 TJ
Adding another 2 inches

Project 1997 TJ
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Click here for another photo
Click here for yet another photo
One more...
And an action photo

Project 1997 TJ
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Project 1997 TJ
"The Chute", Moab
For more Moab pics, click here.

Project 1997 TJ
Click above for a larger photo

Project 1997 TJ
Click above for a larger photo

Factory Equipment:
• 2.5 Liter 4-Cylinder
• Auto Transmission
• White Soft Top
• Steel Half-Doors
• Dana 30 Front/35C Rear
• 3.73 Gears
• Manual Steering

Odometer Reading:
• 95,000+ Miles

Essentials:
• Mobil 1 10W30 Oil
• Champion Truck Plugs
• K&N Air Filter
• Purolator Oil Filter
• Fuel Grade: Regular
• B&M TrickShift Tranny Fluid

Click here for a price list

Recent Changes:
Alcoa M/T Classic Wheels
Skid Row Skid Plate
• Bestop Tinted Windows
• RS9000's w/In-Cab Kit
Challenger Sport Bar Kit
M/T Claw Radials
• DynoMax Welded Muffler

Upgrades:
QuickAir 2 Compressor
Radiator.com Radiator
Top5 Rack
Skid-Row Skid Plate
Power Steering
Clark Jungle Hammock
Icom T8a HT
Cobra 75WX Remote CB
Catz Landmaster Lighting
Bulletproof Bumpers
Poweraid TBS
DirectHits
10-gallon Powertank
Turbo City Performance Kit
WNWPP 175-amp Alternator
Guardian+Plus H2O Purification
ORE Idle Controller
• Full Steel Doors
Jack-Mate
Bestop Sunrider
Olympic Safari Doors
M.O.R.E. 1" Body Lift
4.56 Gears
TK Sliders
Desert Fabrication Diff Guards
• Flex-A-Lite Electric Fans
Donnelly Compass Mirror
Jacobs Ignition
BLITZ Jerry Cans
Dynomax Custom Exhaust
• Cast Hi-Lift Jack
Bulletproof Ricochet Rack
M/T Radial Claws
Bulletproof D-rings
• Full center console
EZ Locker front
Detroit Locker rear
Center Line HellCats
Alcoa M/T Challenger Wheels
Bulletproof Sliders
TopFlite Hardtop
Sun Performance Light Guards
Rancho RS9000 Shocks
Rancho In-Cab Remote
Staun Tyre Deflators
Tuffy Security Door Lockers
Rancho 2.5" suspension lift
Off Your Rocker corners
Hella headlamps
Rancho RS5000 stabilizer
• Rancho Quick Disconnects
Under-hood Shower
• Overhead Speaker Bar
Superwinch S9000
MobiWelder
• BFG A/T KO's
• Fox Weatherboots
• Safelite Windshield
Cobra FRS Radios

Changes:
• BFG A/T's to GY M/T's
GY M/T's to Dunlop Mud Rovers
Dunlop Mud Rovers to KS Safari MSR
KS Safari MSR to M/T Radial Claws
• Soft top to Hard top
• Hard top to Bestop Sunrider
• 3.73 to 4.56 gears
• Gibson to Flowmaster
• Flowmaster to Dynomax
• Tow hooks to D-rings



 Don't ya just hate the rainy season? ;-)
 I like seeing all of the "normal" cars sitting
 at the edge of the water like it's going to
 disappear right before their eyes!

Click on the picture to the left for a full-size picture.


Taken at Mt Rainier, Washington
TJ in the Snow
TJ in the Snow
TJ in the Snow
TJ in the Mud
TJ in the Mud

Humble Beginnings
Humble Beginnings
Humble Beginnings
Humble Beginnings

Have questions? Send an E-mail to stubby@dirtroad.com


Project Manager: Mac

Project: "Real World" TJ
Well, we've taken the time to re-think the direction this project will go. We decided that the "low-buck" upgrade was not the most reliable way to build a TJ, and the classic "Act-Like-It's-Not-Your-Own-Money" magazine build-up is more than most of us can afford. So, with that in mind, we are going to try a middle-of-the-road approach, using good quality, moderately-priced upgrades and accessories. In other words, we are going to use what works, without sacrificing quality, and without trying to break the bank.

So, instead of limited-slip or air lockers, we'll try a Detroit and/or an EZ Locker. In place of stock tires or BFG Baja TA's, we'll try BFG A/T's. You get the picture. While most of us cannot afford the elite products of the Jeep world, it's not worth being stranded in the middle of nowhere to use cheap parts, either.

We'll also be trying out a few other items, just to let you know what we think. We will be giving our honest opinion for these and all items, from installation, to use and reliability. If you have questions about any of the products we are using here, please feel free to e-mail us directly.

Our Wrangler is a daily driver, with off-road use mostly limited to established dirt roads and trails. We will also test it on some harder trails, including the Rubicon, to see how the Jeep holds up.

High Performance 4-Banger?
This is not your average four-cylinder. We've added a Turbo City Performance Kit, custom Flowmaster Cat-Back exhaust, Jacobs Electronics ignition system, dual Flex-A-Lite electronic fans, and K&N Filter. With all these improvements, we have noticed a great increase in power. If you would like more information, please feel free to e-mail us at stubby@dirtroad.com.

While most upgrades do not a make a big difference by themselves, a few upgrades together can make a much noticeable and very welcome increase in performance. Overall, our TJ now performs better with 31" Goodyear mud-tires than it did with a stock motor and 205's!

Of all the upgrades so far, the Turbo City Kit offered the most noticeable change in performance. Next would be the Flowmaster, then the Jacobs Ignition Kit and Flex-A-Lite fans. Most items are easily installed by the average home mechanic in a weekend or less, and do not require special tools.

About Stubby:

    Our TJ is by no means a "Trailer Queen". We drive it to all events (such as Easter Jeep Safari and Camp Jeep from Washington State, near Seattle) and back, and 'wheel the heck out of it while we are there. The whole purpose of Project TJ is to attempt to build a Jeep with a great combination of on- and off-road-ability.

    As far as being our "daily driver", we use it for our one hour (each way) commute through Tacoma traffic on a daily basis, as well as the family wagon/grocery-getter. As of November 1999, we are sitting on approximately 75,000 miles in under 3 years.

    Now on to the front locker; so far we have not experienced ANY of the negative characteristics commonly associated regarding an automatic locking differential in the front axle. In fact, in 2WD we can barely tell we have a locker at all! There is no binding whatsoever, only a mild clicking sound that you get used to rather quickly. While in 2WD, the front axle receives no torque from the driveshaft and does not actually "lock" the differential. In fact, Tony from TracTech says that it is impossible for the front differential to lock without receiving input power from the driveshaft.

    This means that while the transfer case is in 2WD mode, the front differential can NOT lock.

    Note: Since a locking front differential will spin the front driveshaft while in 2WD mode, front driveshaft vibration CAN occur under the following conditions: Improper front driveshaft angles (associated with suspension lifts) and/or an unbalanced front driveshaft.


Modification Alert!

During a recent trail trip through Elbe Hills, Washington, we had the misfortune of losing our brakes. It turns out that the driver's front tire rubbed on the exposed front brake-line and caused it to break, which resulted in a loss of fluid and brake pressure. We had to bend the metal part of the brake-line and crimp it off in several places (just enough to hold pressure). While we were able to get the remaining three brakes working (with the generous help of Don and his brother Jack), limping out on three brakes wasn't much fun.


Stock

Modified
To keep this from happening again, we decided to move the front brake-line brackets farther forward, out of the wheel's way. We also routed the brake-lines over the frame-rail instead of on the side of it.


Our trail fix

Broken line in old location

New location

Completed relocation

A special word of "Thanks!" to Midas of Lacey, WA, for performing the flawless brake-work.


Special Thanks to our Project Sponsors:

Turner 4WD
Skid Row
Mickey Thompson
Dynomax
Bulletproof Mfg
Power Tank
Mechanix Wear
Safelite Auto Glass
Dunlop Tires
Cascade Designs
Centerline Wheels
BFGoodrich
Donnelly Electronics
TopFlite
Off Road Engineering
Mountain Off-Road
Painless Wiring
QuickAIR
Goodyear
Optima Batteries
K&N
Garvin Industries
Flowmaster
Moss Bros Dodge
JKS
Leon Rosser Jeep
Hi-Lift
Flex-A-Lite
Tractech
American Racing
Edelbrock
Central 4WD!
Radiator.com
Staun Tyre Deflators
Challenger Performance
Alcoa Wheels
Randy's Ring & Pinion
Rusty's Off-Road
Icom Amateur Radios
Coleman Products
Clark Outdoor Products
DirectHits
Crowley Jeep
Turbo City
Catz/FET USA
Cobra Electronics
Wrangler NW Power Products
Evergreen Performance
Desert Fabrication
Rubicon Express
TK Sliders
Sun Performance
Gibson Exhaust
Custom Truck Warehouse
Oasis Off Road Mfg.
Rancho Suspensions
Tuffy Security Products
Off Your Rocker Panels
R&M Specialty Products
Jacobs Electronics
Hella Lighting Products
• Fox Ent, Inc
• American Metal

More Pictures:
Dirt Road's 1997 Wrangler TJ      Dirt Road's 1997 Wrangler TJ      Dirt Road's 1997 Wrangler TJ      Dirt Road's 1997 Wrangler TJ


Dirt Road Magazine is sponsored by Central 4WD & Turner 4WD Parts Co.